SERVICES

DYCONEX understands that a comprehensive offering means much more than just producing and delivering PCBs. Only close cooperation with our customers, from the early R&D phase until the product phase-out, can ensure a technologically optimal and cost-optimized PCB solution. That’s why DYCONEX offers a full range of services tailored to the specific needs of our customers.

 

1. PRE-SALES
Feasibility study                           
Engineering assistance regarding design for manufacturability
R&D partnerships Know-how transfer of the latest available PCB technology for innovative product development
Technical training  
Support of product development by highly qualified engineers

2. DESIGN & LAYOUT
Consulting on build- up &  materials    
On-site support to find the best solution for any kind of technical PCB challenge
Cost optimization
 Optimization of existing or new designs (layer count and build-up) for cost savings - design to cost
Form factors & weight
Optimization of size and weight - targeted miniaturization efforts

3. PROTOTYPING
Engineering support                      
Dedicated engineering support and control processes on the production floor
Reporting on first prototype run      
Report on first article inspection (dimensions, test coupons, visual & micro section reports)
Repeatability
guaranteed
 Prototyping and mass production use the same equipment to ensure manufacturability

4. PRODUCT & QUALITY
Qualification by   customer                
Regular customer quality audits (medical, defense, etc.)
  • Support by experienced quality management to ensure the required level of quality
Full traceability
 Detailed production documentation (traveler), signed off by operators for each process step from stock through shipment
Quality tools
 AQL (acceptable quality level), SPC (statistical process control), FAI (first article inspection), dedicated reports, Lean Six Sigma, 8D reports
Enhanced inspection & tests                               
100% electrical test, bondability analysis, ionic contamination measurement, AOI (automated optical inspection), bend testing, micro section control, XY measurement equipment for measuring geometric features on the PCBs, X-ray, 100% visual final inspection

5. ADDITIONAL SERVICES
Logistics                                   
Warehousing, express shipments, buffer stock
Simulation  
Impedance simulation in software to verify electrical specifications
Artwork                                     
Assistance for minor adjustments to an existing layout with the final approval of the customer